Metrology and Workpiece Quality Manufacturing Disturbances and Manufacturing History Measuring and Testing Measurement error Macro_ and Microgeometry of Components Length Testing Devices Material Measures Gauges Indicating Measuring lnstruments Surface Inspection Surface Parameters Subjective Surface Inspection Surface Measurement Inspection of the Worpiece Rim Surface Layers Inspection of the Surface Rim Zone Fundamentals of Cutting The Cutting Part - Concepts and Terms Reference Systems Basic Process Variants Chip Formation The Cutting Process Different types of Chip Formation Kinematic Surface Roughness Mechanical and Thermal Strain on the Cutting Section Influence of the Geometry of the Cutting Section Wear Wear Mechanisms Causes of Wear Forms and Dimensions of Wear Cutting Theory ShearPlane Theory Application of Plasticity Theory to Cutting Cutting Tool Materials and Tools overview of Cutting Tool Materials Classification of Hard Cutting Tool Materials Tool Steels Cold Work Steels ' 4.Ż.Ż High Speed Steels Cemented Carbides Historical Development Cemented Carbide Production Components of Cemented Carbides and Their Properties Microstructure Classification of Cemented Carbides Uncoated Cemented Carbides and Cermets Function Gradient Cemented Carbides Coated Cemented Carbides and Cermets Coatings Specific Properties of Hard Material Coatings Substrate Pretreatment Ceramic cutting Tool Materials Cutting Ceramics Superhard Non-metallic Cutting Tool Materials Tool Designs Solid Tools Tools with Inserts Tool Preparation Finite Element Method (FEM) Basic Concepts of FEM Lagrangian and Eulerian Considerations of the Continuum Explicit and Implicit Methods of Solution Combined Thermal and Mechanical FEA Nonlinearities . 5.6 Material Laws Software Hardware Phases of a Finite Element Analysis (FEA) Use of FEM in Cutting Technology Continuous Chip Simulation Segmented Chip Simulation Simulation of the Cutting process Cutting Fluids The Functions of Cutting Fluids types of Cutting Fluids Non Water-Miscible Cutting Fluids Water-Based Cutting Fluids Guidelines on the Use of Coolant Emulsions Effects of the Cutting Fluid on the Machining process Selection of Cutting Fluids Reducing or Avoiding the Use of Cutting Fluids Reducing Cutting Fluids Minimum Quantity Cooling Lubrication (MQCL) Avoiding Cutting Fluids Tool Life Behaviour Determining Tool Life Parameters Machinability Tool Life Resultant ForceSurface Quality Chip Form Cutting Speed The Machinability of Steel Materials Metallographic Constituents Carbon Content Alloying Elements types of Heat Treatment 7.4 Machinability of Various Steel Materials Machining Steels Case-Hardened Steels Heat-Treatable Steels Nitrided Steels Tool Steels Hardened Steels Non-rusting Steels Machinability of Cast iron White Cast lron Grey Cast Iron Machinability of Non-ferrous Metals Aluminium Alloys Magnesium Titanium Copper Nickel Alloys '7.1 Machinability of Non-metals Graphite Fibre_Reinforced Plastics Process Design and Process Monitoring Finding Economical Cutting Parameters Cutting Parameter Limits optimizing the Cutting Parameters Calculating the Machine Hour-Rate Planning Methods and Tools Process Monitoring Sensors for Process Monitoring Signal Processing and Monitońng Strategies Processes with Rotational Primary Movement Cylindrical Turning Helical Profile Form Further Process Variants Process Variants, Specific Characteristics and Tools Profile Counterboring Rotary Drilling Bandsawing Hacksawing Circular Sawing Processes with Tlanslatory Primary Movement Broaching Face and Circular Broaching Profile Broaching Form Broaching Shaving Planing and Shaping Face Shaping and Face Planing Gear Shaping Gear Planing.