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Reliability engineering : a life cycle approach / Edgar Bradley. - Boca Raton : CRC Press, Taylor & Francis Group, copyright 2017. - XXI, [1], 367 stron : ilustracje ; 26 cm.
Bibliografia strona 349. Indeks.
Reliability Fundamentals Component Reliability Introduction The Importance of Reliability History Definitions Reliability Maintainability Availability Unreliability Unavailability Component Correlation Coefficient System Failure Failure Rate Failure Probability Density Function Sample Population Acronyms Basic Statistics Probability Assignment The Failure Probability Density Function Three Common Failure Patterns The Negative Exponential Distribution The Mathematics of Randomness The Normal Distribution The Weibull Distribution The Bathtub Curve Weibull Analysis Problems with Weibull Weibull Cautions Using Weibull When Very Little Data Are Available Assignments Assignment Weibull Familiarisation Assignment Weibull Problem Assignment Another Weibull Problem Assignment Spring Design Assignment Weibull Analysis of Rolling Element Bearings Assignment New Era Fertilizer Plant Assignment The Life History of a Hillman Vogue Sedan Reliability Fundamentals II: System Reliability A Note of Caution System Configurations Redundancy M-out-of-N Redundancy System Reliability Prediction Availability and Maintainability The Maintainability Equation The Equations for System Availability Storage Capacity Reduced Capacity States Other Forms of System Reliability Analysis Method Deconstruction Method Method Cut Sets Monte Carlo Simulation Markov Simulation Interconnections Laplace Analysis Failure Modes and Effects Analysis (FMEA) and Failure Modes and Effects Criticality Analysis (FMECA) History Flavours of FMEA/FMECA Process versus Design or Product FMEA/FMECA Design FMECA Which Templates to Use? Basic Analysis Procedure for an FMEA or FMECA Advantages of the FMEA/FMECA Process Limitations of the FMEA/FMECA Process FMEA of a Scraper Winch Operation Common Failures and Recent Improvements Assignment Fault Tree Analysis Assignment Additional Assignments Assignment The Assignment The Parallel System of Conveyors Assignment Availability Upgrade Assignment Laplace Calculation Assignment A System Availability Prediction Maintenance Optimisation Maintenance - Raison d'etre Know Your Plant, Keep It Good as New Data Collection The Big Five Maintenance Optimisation Reliability Centred Maintenance The RCM Process The RCM Decision Diagram On-Condition Inspection Task Scheduled Rework Scheduled Discard Acronyms The RCM FMEA Alternative and Modified Forms of RCM of the RCM Output An RCM Example Economic Evaluation Total Productive Maintenance The Five Pillars Definition of TPM The Six Major Losses (Manufacturing Industry) The Eight Major Losses (Process Industry) The Primary TPM Metric: OEE The Goals of TPM Zero Breakdowns Zero Adjustments Zero Idling and Zero Minor Stoppages Speed Loss Quality Problems Semantics in Maintenance Management: Explanation and Qualification ISO 55000 Wrench Time Work Sampling Estimating Job Times Condition Monitoring The Four Kinds of Maintenance The Major Types of Condition Monitoring Vibration Monitoring The Time Domain The Frequency Domain The Measurement of Vibration Positioning of Transducers Detection of Various Vibration Problems Resonance Unbalance Misalignment Rolling Element Bearings Ultrasonics Plain Bearings Gearboxes Sidebands Compressors Fans Oil Analysis History Requirements for Oil Analysis A Basic Test Programme Viscosity Water Content Acid Number Oxidation Element Analysis Additional Oil Analysis Tests Particle Count Ferrography Flash Point Thermography Incident Investigation or Root Cause Analysis Introduction Scope of Any Investigation Definitions and Abbreviations Abbreviations and Acronyms Root Cause Analysis Incident Investigation Techniques The Five Whys Kepner-Tregoe and Its Derivatives Step 1: Problem Definition Step The Problem Described in Detail: Identity, Location, Timing, Magnitude Step Where Does the Malfunction NOT Occur? Step What Differences Could Have Caused the Malfunction? Step 5: Analyse the Differences Step Verify Proposed Solution The ASSET Methodology Background to the Process The Sequence of Actions in the ASSET Process Personnel Errors Contributors to the Identified Errors Procedural Errors Deficiencies in Plant Proposal of Solutions Tables Management of the Incident Investigation Process Fault Trees Construction of the Fault Tree Ishikawa Diagrams Kipling's Serving Men Apollo Root Cause Analysis - Dean L Gano Causal Relationship Methods The Nature of Failure Other Techniques Essential for Modern Reliability Management: Configuration Management Flavours of CM: CMI versus CMII Preventive Maintenance Predictive Maintenance Information The Human Factor A Case Study of Poor CM Software for CM 235 A Final Note Codification and Coding Systems The History of Coding Coding Systems Linnaeus Dewey Decimal Classification System 236 UNSPSC Engineering Codification The History of the NATO Coding System Nations Using the Code Standardised Long Description Standardised Short Description Technical Dictionaries Advantages of the NATO System Master Data ISO Standard-Based Exchange of Product Data Non-Military Applications of Master Data Coding by Colour or Stamping Modern Trends in Codification Lubrication Manufacture of Lubricants Tribology The Requisite Qualities of a Lubricant Friction Wear Lubrication Hydrodynamic Lubrication Thin-Film or Mixed Lubrication Boundary Lubrication Elasto-Hydrodynamic Lubrication Lubricant Selection Lubricant Properties Viscosity Measurement Absolute Viscosity Kinematic Viscosity Contents The Role of Additives Different Lubricants for Different Applications Hydraulic Oils Turbine Oils Gear Compressor Wire Rope Lubricants Biodegradable Lubricants Greases Tests Other Tests for Greases Compatibility A Case Study in Lubricant Application Reverse Engineering Regression Analysis Correlation Confidence Limits Analysis of Variance Analysis of Variance Report Other Techniques Essential for Modern Reliability Management: Systems Engineering Optimisation Interface Management The Systems Engineering Approach Systems Engineering Design Systems Engineers Systems Engineering Organisation Financial Optimisation Features of Investment Projects Payback Discounted Cash Flow Internal Rate of Return Profitability Calculations Class Assignment Determination of the Discount Rate Handling Inflation Handling Tax System Modelling Simulation Simulation Example: Stock Control Class Assignment Monte Carlo Simulation Using Random Number Generation Assignment Linear Programming History of Linear Programming Two-Dimensional Linear Programming Other System Engineering Concerns Design for Operability Design for Supportability - The Concept of Integrated Logistic Support Queuing Theory Project Management The Work Breakdown Structure The Critical Path Network Activity on Arrow Project Budgeting and the S Curve Resource Allocation Reliability Management The Management Process What It Takes to Be a Manager A History of Management Thought Writers on Management Mary Parker Follett Henri Fayol Frederick Winslow Taylor Elton Mayo Douglas MacGregor Frederick Herzberg Peter Drucker J. Edwards Deming The Characteristics of a Successful Manager The Management Triangle The Management Process The Characteristics of a Successful Reliability Engineer The Characteristics of a Successful Reliability Engineering Manager Stress in Management Communication Readings in Reliability Management Introduction Reading Human Error in Maintenance and Reliability and What to Do about It (Also Known as Rules, Tools and Schools) Jack Nicholas Jr. Concept Exercise and Practise Leadership as well as Management Concept Look First at 'Programmatic' rather than 'Technical' Solutions to Reliability Problems Look for Indicators of Small, Seemingly Insignificant but Repetitious Reliability Problems and Act on the Findings Concept Don't Be Afraid of Mistakes; Learn from Them Concept Become a Procedure-Based Organisation, but Don't Overdo It Eliminate as Much Maintenance as Possible and Increase Emphasis on Reliability Concept Don't Forget the Roots of Your M & R Programme Initiatives for Improvement Conclusions Reading Why Managers Don't Endorse Reliability Initiatives Winston Ledet Design Issues in Reliability Engineering and Maintenance Factors of Safety and Probabilistic Design
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